OERM Major Projects


PROJECT PRIORITY LIST     02/06/2005
PRIORITY CREW PROJECT
1 All 2034 Case Track Wires
2 See, Beach, Holliday Signal Garden
3 All Oil Junction Cable   (Cable Map)
4 See, Beach, Holliday Signal Bridge Planning   (Signal Bridge Info)
5 All Middleton Cable
6 Hirths, Orton Alpine Flasher/Wig-Wag



The following list of major projects is sorted in the following categories: Either just scroll down or click on one of the above to jump directly to it.

All projects are open to everyone on the OERM Signal Maintainer crew so don't hesitate to get involved as your interests and time allow. The projects are usually worked all day (approximately 9am to 5pm) on Signal Class Saturdays (2nd and 4th Saturday of each month), but frequently additional work is performed at other times. Additional "small" projects are also frequently worked on class Saturdays and not shown below. Summaries of some of these projects are included in the project notes sections on the class summary page.




LAST UPDATE: December 4, 2004


CURRENT PROJECTS:

PROJECT:
2034 Case Upgrade
UPDATED:
01/20/2005
DESCRIPTION:
Install new backboard and update circuits.
TEAM LEAD:
Cranston
NEXT WORK:
01/22/2005
STATUS:
Nearing Completion
PROGRESS:
Jan 21, 2004 - The 2034 Signal case which contains the track relays for all 3 track blocks near the Alpine Platform received a major overhaul and upgrade during week of Jan 17, 2005. During the last few months, a new backboard has been wired in the shop.
On Tuesday, Allen, Ron, Ray, Bob and Gene worked all day with removal of the existing equipment and installation of the new backboard. On Wednesday, Allen, Ron and Gene terminated all of the new connections and reinstalled the relays. By the end of the day Wednesday everything was installed except the ATT-20 audio track circuit with all of the basic track circuits working. Thursday Gene replaced a bad relay, installed the ATT-20 and experimented with various values of capacitors to get the desired time delays in the new circuits. The 8,200 MFD capacitors he planned to use gave about five seconds delay when B10 was adjusted to exactly 10 volts. He bundled the wires to the reverse repeater relays and to the ATT-20. That made things look much better and enabled him to follow the wiring. Gene finished by shunting the track circuits with the 0.06 ohm shunt. Everything passed final inspection and the shunt test. He had expected to have to reverse the polarity on at least one of the track relays but they were all correct the first time.
Double nutting all of the terminals is still remains to be done. The circuits worked flawlessly for the afternoon charter train with the Nuevo School District.

PROJECT:
Alpine Crossing warning installation
UPDATED:
12/04/2004
DESCRIPTION:
The first version will be to install a temporary flasher in the north west quadrant of the new Alpine entrance sidewalk. The final version will be probably be a wig wag in the north west quadrant. Motorized gates may be installed on both sides of the track to help control crowds at special events. We want to avoid regular crossing gates so as to avoid the hazard of gates dropping on someone's head and to be less visually obtrusive.
TEAM LEAD:
Gene
NEXT WORK:
Unknown
STATUS:
Temporary Flasher Complete
PROGRESS:
The conduit was installed as part of the walkway project.
A foundation was installed north of the new walk and west of the tracks.
A temporary flasher assembly was installed on this foundation.
Paul Orton is building a "basket" wig-wag structure to hold a Wig-Wag signal. This will be similar to the existing Alpine Wig-Wags.

PROJECT:
Middleton Overhead Cable Replacement
UPDATED:
07/25/2004
DESCRIPTION:
Due to cable corrosion and failure, the overhead cable from Alpine to Middleton has become unreliable and certain circuits are no longer functioning. A new cable and messenger wire will be installed.
TEAM LEAD:
Carpenter
NEXT WORK:
TBD (waiting for bucket truck)
STATUS:
Current
PROGRESS:
Progress continues on the Middleton cable project.

The ladder "V" rung and cable hook are attached and quite secure. Several strand clamps have been attached to poles and everyone lived to tell about it. The first efforts went rather slowly but speed has picked up as we get use to the equipment and working on the end of a ladder. Hopefully soon the rest of the hardware can be installed and made to string strand. Polly Griffith has helped out quite nicely as support on the ground hoisting up nuts, bolts and tools to my perch.

Friday Sept 19 -- The project has passed a milestone. All of the hardware to suspend the strand cable is up and has not fallen down ! Allen and Mike with the help of Steve Struman put up the last piece of equipment on Friday the 19th. The next phase is to select the right type of strand cable and to hang and tension it.

Saturday, Dec 12th -- The strand and a Klein grip have been purchased.

January 7 2004 -- A bucket truck may be available by the end of Jan or early Feb. The truck will allow us to move ahead with great vigor. Depending on the size of the truck it could be driven down the track and we would have access to all the poles. At the very worst we may need to work the truck from outside the fence and use the ladder at one or two poles.

February 14, 2004 -- The Alpine aerial cable replacement is still Gene's number 1 project, but we're waiting for the new (actually, old but somewhat refurbished) bucket truck from Sam Sharpe.

July 25, 2004 -- No additional work has been done lately.

Nov 7, 2004 -- Planned testing of Sam Sharpe's ladder truck was delayed due to radiator problems with the truck.

Jan 21, 2005 -- Due to further deterioration of the existing cable, a temporary cable was installed along the tracks.


PROJECT:
Alpine Battery Ground Leakage
UPDATED:
07/25/2004
DESCRIPTION:
Ground Leakage from Alpine Case Battery return to ground is approx 12 volts and should be zero. Problem is determined to be old deterioriating battery cables that must be replaced.
TEAM LEAD:
Hirth
NEXT WORK:
TBD
STATUS:
Temporarily circumvented -- next need to insulate wig wag motors.
PROGRESS:
Ground Leakage from Alpine Case Battery return to ground is approx 12 volts and should be zero. Problem is determined to be old deterioriating battery cables that must be replaced.

New conduit from the battery vault to the Alpine case is being installed.

January 2004 -- New battery cable installed by Hirths. Gene wired. Still 11 volts leakage. Cause: each wig wag is about 700-800 ohms to ground.

March 13, 2004 -- Gene installed special circuit to operate wig wags from auxiliary power supply to circumvent the problem until wig wag motors can be replaced or insulated.

July 25, 2004 -- No update.


PROJECT:
Signal Garden
UPDATED:
12/04/2004
DESCRIPTION:
Complete Signal Garden construction to enable operation of the Semaphore and Searchlight Signals; also upgrade push button posts and signs that have become loose and crooked. Add wiring and update controller to support additional future signals (dwarf, 3-color, banjo)
TEAM LEAD:
Beach/ Holliday/ See
NEXT WORK:
Dec 11, 2004
STATUS:
Current - On-going
PROGRESS:
Work on the signal garden recently has consisted of weeding, tree trimming, sprinkler maintenance, etc.
In October, we opened up the Semaphore case and studied the mechanism and wiring. After a lot of looking, thinking and worrying, we removed the wooden support and tried manually (no power was ever connected) moving the semaphore through all 3 colors. We were pleased to find out that it freely moves through all positions and seems to be in pretty good shape. We also studied the wiring to try and determine how it should be connected --- it appears that there is a solenoid, a motor, a set of rotary contacts, and an over limit contact. It is not obvious how this all works yet but we think that a little studying of the manual and/or some tutoring from Gene should make it clear to all of us. After our "experimenting" we returned it to it's previous position and replaced the wooden block.

Future plans in early 2004 - rewire controller and cabinet -- Possibly upgrade controller.

Some Signal Garden documents are available by clicking on the links below:

July 28 Signal Garden meeting notes.

Additional garden wiring options (7/28/2003).

Controller Programming Plan (8/30/2003).

Garden Plot Plan.

Dec 4, 2004 ----
Consistent work on the Garden continued throughout 2004.
The crossing gate was installed but is not yet operational.
A new PE 3-color and Santa Fe US&S Style-R 3-color have been installed but conduit problems have prevented them from yet being operational.
Two new dwarfs were installed near the Broadway entrance - one is partially operational with a static RED indication.
The mast of the V-20 3-color was shortened to allow kids to readily see it cycle through the colors.
The Banjo signal should be installed shortly.


PROJECT:
Oil Junction Bungalow Install
UPDATED:
07/25/2004
DESCRIPTION:
The bungalow wiring needs to be completed; the bungalow needs to be moved to Oil Junction and installed.
TEAM LEAD:
Beach/ Holliday/ See
NEXT WORK:
TBD
STATUS:
Current
PROGRESS:
Sunday, October 26, 2003 -- Oil Junction Signal Shelter was studied and plans discussed for completing it and moving it to trackside at Oil Junction. Wiring needs to be neatened and hopefully adjusted enough so that all relays are serviceable as well as a neat and tidy installation. Additionally, a change since the orignal wiring was done from Colorlight signal heads to Searchlight signal heads will necessitate some relay changes and subsequent rewiring. The signal heads are being changed since it has been determined that the prototypical use of our signal bridge at Oil Junction was with Searchlight signals.

July 25, 2004 -- No work has been done recently.


PROJECT:
Shop, box car, bungalow, and probably yard storage
UPDATED:
07/25/2004
DESCRIPTION:
Inventory significant items and revise storage. Relays stored under tin boxes need to be stored inside as soon as a container or other location is available
TEAM LEAD:
Dave Morgan, Paul Orton (assist)
NEXT WORK:
On-going
STATUS:
On-going
PROGRESS:
Long-term on-going project.
Update TBD


PROJECT:
Mapes Crossing Track circuit
UPDATED:
07/25/2004
DESCRIPTION:
The track circuits fail about once every two or three weeks. No apparent problem - occurs usually week ends in early morning. Need to inspect all connections and adjust track for minimum sensitivity (outside mfr’s specs)
TEAM LEAD:
Gene
NEXT WORK:
TBD
STATUS:
On-going
PROGRESS:
Mar 7, 2004 -- All bonds and track wire were inspected and are good.

Mar 14, 2004 -- Mapes track circuits failed this week (and recovered). Gene turned them on Saturday so Operations could use the south main. The Gates and Flashers work perfectly, in spite of the rusty rail. This may be an indication that the circuits are too sensitive. Next time he has someone to assist, he will try making the circuits as insensitive as will shunt with .06 ohms. During the day, the south circuit failed once after the crossing was shut off. This is the first time one circuit has dropped without the other (except when the bonds were being replaced by Mike). Operations stopped using the south main because the trolley would come off the wire at Mapes Siding. Gene hopes that at least two or three pens of the chart recorder are repairable as it would to help find the time of these failures at Mapes Crossing and if they really are simultaneous on both the North and South approach circuits.

Mar 22, 2004 -- We learned that there were more problems with the Mapes Crossing. Gene had left one gate blocked, but the principle problem is that the little 332 streetcar is too light to operate the track circuits well. We tried readjusting the track circuits, but the north circuit will probably have to be replaced and some form of trap or loss of shunt circuit added.

The poor shunting of the 331 streetcar was the reason we added the loss of shunt circuits on the Alpine main line track circuits and that was with very bright rail. 332 is an identical car. In this case it is simpler and more positive to use a trap circuit. Gene has drawn up a trap circuit with a relay which will pick up and drop the XR relay when either track circuit first drops (it picks up from the TU circuit control). The trap relay will drop when the car crosses the island which allows the XR to pick up as soon as the car is off of the island (a 250 ohm resistor is in series between the relay negative control and N10 -- when the XSR control picks up the negative control of the trap resistor goes to B10 releasing it.). To cover the intermittent contact as the car recedes, Gene plans to use a very long delay on the XSR relay. There is no existing circuit other than the island to use to cancel the trap relay so the long delay on the XSR will have to do the job. Gene will be bench testing this first to make sure it works as intended before adding it to the actual crossing.

Apr 5, 2004 -- The Mapes Road crossing is now going to be used by small streetcars that are so light weight that they do not reliably keep the crossing circuit active as they approach. This causes the crossing to start and stop which is both unsafe and confusing to motorists. To solve this, Gene has designed and installed a trap circuit that activates the crossing as the car approaches and keeps it active until the car retreats on the other side of the crossing or a timer determines the car has stopped on approach. This was installed last weekend and thus far continues to be working perfectly.

Jul 25, 2004 -- Crossing is operating properly for both heavy and light vehicles. As a precaution, Operations "enables/disables" the crossing at the start/end of each operating day -- this insures it will not "false alarm" during nights and other non-operating times.




NEXT/HOT PROJECTS:

PROJECT:
Oil Junction Bridge Installation
UPDATED:
01/21/2005
DESCRIPTION:
Install Bridge, Signals, and Track Circuits at Oil Junction.
TEAM LEAD:
Cranston/Beach
NEXT WORK:
TBD
STATUS:
Planning
PROGRESS:
Preliminary planning is in work.
This project consists of the following (which should be split into multiple projects):
1.) Bridge Foundation
2.) Bridge Prep - mechanical
3.) Bridge Prep - paint prep + prime + paint
4.) Oil Junction Bungalow installation
5.) Cable from Middleton to Oil Junction
6.) Track Circuits for Oil Junction
7.) Signal Installation on Bridge
8.) Signal Wiring
9.) System integration/test





FUTURE PROJECTS:

PROJECT:
2034 Track Wire/Conduit
UPDATED:
10/01/2003
DESCRIPTION:
Track wire and conduit - temporary install needs completion.
TEAM LEAD:
Unassigned
NEXT WORK:
TBD
STATUS:
Future
PROGRESS:
Future

PROJECT:
Middleton Light-Saver
UPDATED:
10/01/2003
DESCRIPTION:
Middleton searchlight needs a light-saver circuit installed.
TEAM LEAD:
Unassigned
NEXT WORK:
TBD
STATUS:
Future
PROGRESS:
Future

PROJECT:
Signal Painting
UPDATED:
10/01/2003
DESCRIPTION:
2033 Signal, Barn 4 Approach, 11th Street signals and cases need painting.
TEAM LEAD:
Unassigned
NEXT WORK:
TBD
STATUS:
Future
PROGRESS:
Future

PROJECT:
Mapes Crossing Contacts
UPDATED:
03/14/2004
DESCRIPTION:
The gate contacts need to be cleaned and protective diodes installed.
TEAM LEAD:
Unassigned
NEXT WORK:
TBD
STATUS:
Future
PROGRESS:
Future

PROJECT:
2031 Southeast Alpine Track Circuit
UPDATED:
03/14/2004
DESCRIPTION:
The sloppy temporary connections next to the Alpine signals need to be replaced and put into conduit.
TEAM LEAD:
Unassigned
NEXT WORK:
TBD
STATUS:
Future
PROGRESS:
Future

PROJECT:
Alpine Impedance Bonds
UPDATED:
03/14/2004
DESCRIPTION:
The impedance bonds at south end of the platform need replacement and an additional impedance bond installed at Alpine signals.
TEAM LEAD:
Darrel
NEXT WORK:
TBD
STATUS:
Future
PROGRESS:
Future




COMPLETED PROJECTS:

PROJECT:
Mapes Crossing Cleaning
UPDATED:
07/25/2004
DESCRIPTION:
The inside of the south transmitter case needs to be swept or vacuumed, and the mouse door needs to be fixed.
TEAM LEAD:
Cranston/ Holliday
NEXT WORK:
Completed
STATUS:
Completed Jul 2004
PROGRESS:
February 2004 -- Allen and Gene evicted the mice (3 and one dead), cleaned up the south case and sealed it against mice. Also sealed the north case and main case. Placed mouse poison in cases.

Jul 25, 2004 -- No further rodent problems have been observed.


PROJECT:
Signal 2038 Cable
(Barn 4 Lead)
UPDATED:
07/25/2004
DESCRIPTION:
Install a new Conduit/Cable for the northbound approach signal on the Barn 4 Lead (Signal 2038). A conduit needs to be pushed under the track and a replacement cable needs to be pulled and connected. This will interconnect the Alpine Platform signal cabinets and the 2038 signal.
TEAM LEAD:
Carpenter/ Holliday
NEXT WORK:
Complete
STATUS:
Commpleted Jun 2004
PROGRESS:
Dec 27, 2003 -- Exploratory digging began to find conduit emerging from platform. Trenching leading to area under track started and pushing of conduit under track was attempted. Unfortunately "Perricrete" has slowed the operation to a crawl.

Jan 26, 2004 -- The perricrete was tougher than expected. After several failed attempts to bore under the tracks, a new plan is now in work --- run rigid conduit between the ties and then slope down quickly into pull boxes. This has been partially completed with the conduit bending planned for this coming Saturday (Jan 31).

Feb 2, 2004 -- The conduit is bent, strapped to the tie, and the two ties have ballast back between them. The trenches down the sides of the track are still exposed. Mike's idea, which worked extremely well, was to slip the conduit under one rail and use a track jack to lift the conduit, bending it where it went under the rail. Each end took two shots -- Mike and Allen would bend a little, put the conduit in its final position, and see how much more it needed. No buckling problems at all with this gradual approach, and it was very convenient to be bending right next to the place for the conduit, so they could try the fit quickly. The holes for the pull boxes are dug and the conduit has been cut to length, but that's as far as they went. The next step is making the new trench along the west side of the track ballast. Mike and Allen will probably go out next Friday to work some more.

Feb 9, 2004 -- Mike and Allen were out last Friday and got the trench dug along the track. It was a little frustrating to spend most of the day fixing the trencher and only an hour or so digging. They replaced the recoil starter pulley and clutch, and it's now much easy to start the trencher. They'll be out next Friday to finish the trench (a couple of feet of hand digging near the water pipes) and maybe lay in some conduit.

Feb 14, 2004 -- Mike and Allen made a lot of progress on the conduit. They finished the trench and cut out spaces for the pull boxes. They decided to keep the sweep ell on the conduit from the platform, put one box over the end of the ell, and run conduit from that box toward the Barn 4 lead (the track they put the rigid conduit under). Gene found a makeshift 45 degree bend to make the turn at the trench paralleling the track; that eliminated one pull box in the run. They ran conduit from the sweep ell's pull box down to the box at the undertrack conduit point. The trench is filled in and all boxes are set in dirt, except the one on the east side of the track right next to the 2038 signal. Mike isn't planning to come out again until the regular fourth Saturday, so not much more will be done on this project until then, saving some of the fun (not requiring the use of picks and shovels) for the regular crew. Gene said that Daryll is coming out Saturday and will probably work on blasting out the mud from the platform end of the conduit.

Feb 28, 2004 -- Conduit completed and dirt cleaned out ready for pulling cable.

Mar 22, 2004 -- A large work party pulled in a continuous run of 5-conductor jacketed cable to allow connection of signal 2038 (Barn 4 Lead approach signal). The new conduit runs from the 2038 signal to the Alpine crossing equipment cabinets via several pull boxes on the Alpine Platform. Gene had thought that we would have to use wire pulling lubricant and more than one day to get the cable pulled. We started at about 10am and finished at around 3pm with an hour and a half out for lunch. Gene's glad we listened to our wire pulling experts, Ray and Bob Hirth. First the cable from the west platform across the tracks to the signal was installed and then the cable up the west platform to the Alpine case. The work party consisted of Allen Holliday, Gary See, Bob Hirth, Ray Hirth, Mike Carpenter, Dave Morgan, Darrel Woodward, Paul Khoury, and Gene Cranston. Also helping were the Hirth girls, Stephanie and Melanie. Darrel installed an updated Searchlight mechanism in the 2038 signal case which had been modified with a "red, lunar, yellow" lens set rather than the normal "red, yellow, green" set. Soon this signal will be fully operational once we get the new cable connected in the Alpine case.

UNK -- The old temporary audio track circuit (acting as a "wire" from the Alpine case) was removed and the new cable connected. This cable provides 115vac power (the temporary romex cable can now be removed) and 2038 Searchlight control signal. Power for the 2038 lamp comes from a power supply in the signal's case. The signal can now display: RED - block occupied, LUNAR, and YELLOW.

Jun 7, 2004 -- The existing 2038 Searchlight style signal is hard to see due to the curve of the barn-4 lead. Zeke, Darrel and Gene replaced this 2038 northbound approach signal (searchlight) on the with a colorlight signal head (3 vertically arranged lights). Visibility is a now a lot better. The curve is quite sharp so visibility is limited but quite adequate for the 5 mph speed limit. An approaching train should see the signal adequately to very well from the time it comes from behind the tree branch that obscures it (about 150-200 feet) to just visible from a train stopped at the signal.

File oec2038.pdf on the drawings page is the up to date drawing for signal 2038. It is a basic use of a retained neutral polar relay (DP14) to control a colorlight signal with a polarized line. Just like a searchlight signal control, positive polarity gives the higher speed aspect, reverse polarity gives the lower speed aspect, and no line voltage gives a red signal.


PROJECT:
Alpine Wig-Wag(also see Alpine Wig Wag battery leads/Ground Leakage project)
UPDATED:
02/14/2004
DESCRIPTION:
Suspected cable faults for the Alpine Wig-Wag circuits and the Alpine electric switch are creating unexpected stray voltages (30 volts) and limiting operation of east wig-wag.
TEAM LEAD:
Hirth
NEXT WORK:
Completed
STATUS:
Completed Dec 2003
PROGRESS:
Saturday Sept 27 was a major construction day on the Alpine Crossing Wig Wag. Everyone on the Signal Gang assisted the Hirth's with completing (almost) the repair of the North (East) wig wag. A pull box was installed on the west side of the tracks (and north of Alpine) to allow connection of the new conduit from under the tracks to the existing wig wag circuit in the 2" conduit. Then after finally finding the old conduit coming out of the Wig Wag, another pull box was installed immediately west of the wig wag. This box allowed us to easily connect the old wig wag conduit to the new conduit coming under the track as well as provide a connection to a new 2" conduit leading north under the new pedestrian entrance that is now under construction. Everything was then hooked up and the wig wag works better than ever. It appears that the old cable was shunting the wig wag voltage even with the new temporary circuit -- voltage is still on the old cable when it was fully disconnected (a future effort is needed to properly decommission this cable). The only part still "open" is the completion of the new 2" conduit under the new entrance so dirt around the new wig wag pull box is still piled nearby. Overall it now looks great and seems to be working perfect ! ! We all then rode the train to relax for a little while and "test" the new Wig Wag connections.

Update -- the old cable was disconnected at the switch machine to eliminate the stray voltage.

Next -- Ground leakage from the Alpine Battery return to ground have been found and require rewiring of the Alpine Battery feed cables but this is now a new project.

PROJECT:
11st Crossing north case work area
UPDATED:
08/23/2003
DESCRIPTION:
Railroad Ties shoring gravel north of 11st Crossing continue to be moved by nearby residents -- long "nails" with brazed heads will be installed to secure.
TEAM LEAD:
Beach/ See
NEXT WORK:
Completed
STATUS:
Completed 8/23/2003
PROGRESS:
The ties were cut, drilled and transported to the site by Allen, Gary and Ron, They were then placed in position and spike with the new long 3 foot "nails". The ballast was then respread behind the new retaining ties and around the signal cabinet.

PROJECT:
Mapes Crossing AC Disconnect
UPDATED:
06/20/2003
DESCRIPTION:
Mapes Road crossing main cabinet does not have an AC disconnect.
TEAM LEAD:
Holliday
NEXT WORK:
Completed
STATUS:
Completed 6/20/2003
PROGRESS:
AC switch installed for the charger in the Mapes case on Friday June 20. A length of Sealtite (Liquidtight Flexible Metal Conduit) was used for the connections.

PROJECT:
Track Gauge Rod Insulation
UPDATED:
06/06/2003
DESCRIPTION:
Track gauge rods near member's xing have marginal insulating pads that compromise signal operation. Need to be replaced with "real" insulated bushings.
TEAM LEAD:
---
NEXT WORK:
Completed
STATUS:
Completed 6/6/2003
PROGRESS:
Track gauge rods near member's xing were updated with insulated bushings.






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07/25/2004